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Engine

How to maintain and troubleshoot the engine

QUESTION:

I have a 1974 2002tii- When I bought the car, someone had a dist from 76 auto in it. so bought a used 008 and a 013, the 008 got it timed and does good, then tried the 013. Cannot get the 1,2,3 of getting it started/timed. The points are backwards, but not sure where the notch on the dist needs to face or the rotor and plug wires. Looked through Chiltons manual, but something is not right. If I put the notch and rotor facing #1 plug, then the vacum is almost over the valve cover. Any help or pics would be appreciated.

ANSWER:

The 008 distributor you found works well, just plug the vacuum line on your air box that used to feed the vacuum retard of what the 013 distributor used originally on the 74tii only. The 72 and 73 model Tii’s did not have that ability – and only the USA cars had the vacuum retard in 1974.

Finding TDC

The secret to getting top dead center is as follows.

  1. Place the car on a flat location to work on it, and have it totally cool.
  2. Remove the valve cover
  3. Look for the location of the top dead center mark on the cam shaft where it meets the timing chain sprocket. The photo is located here on what that looks like.

    TDC MARK

  4. Assuming you can’t see top dead center on the cam yet, and with the ignition turned off, grab hold of the fan and turn it while placing pressure on the belt and turn the engine over by hand until you can line it up as shown in the photo above.
  5. Once the engine is at top dead center, the next is getting the firing order lined up on the distributor. From a spark plug wiring setup, this is how I did it:

    Spark Plug Wiring - The Firing Order

  6. Move the distributor so that the notch indicating TDC (a groove on top of the distributor housing edge) line up with where the plug wire for cylinder #1 align.
  7. Next rotate the distributor shaft to where the rotor points directly at the notch.
  8. Back the distributor off approximately one quarter turn counter clock wise and then insert it into the distributor hole on the head, wiggling it left or right so the distributor syncs up with the cam gear itself so that when the distributor is fully pushed down into the head, the rotor points directly at the #1 plug and TDC notch at the same time.
  9. Snug up the 10mm nut that holds the distributor in place.
  10. Put the distributor cap back on and reinstall the valve cover.
  11. Attempt to start the engine as you would normally. It should start up and be ready to time properly once the engine is warm.

Last update: 2008-02-22 14:18
Author: Keith Kreeger

This is a very common question asked about the Tii engine, so I’m going to share one asked that fits the discussion.

I have a euro 73,74 tii engine with the larger 9.5 pistons and newly rebuilt pump and injectors. Was wondering what it would take to get 160, 180hp from this motor? And would the pump need modifications as well ? Would it be drivable ? What would such an upgrade cost? Appreciate any opinions and experiences.

For a 30-50hp increase, there are several things that could be done to increase your engine’s performance with and without pump modifications.

There are several approaches to doing this. Answering this without making it a “how to” article on the subject which has been done in 100 different ways over the years, let’s cover specifically what you said.

What would it take? Would the Pump Need Modifications?

Horsepower improvements from 160-180 hp without changing the pump:

  • Increase your displacement with larger pistons up to 2.2 liters
  • Increase the torque with a longer stroke, using the E30 M3/S14 crank
  • And then improving the exhaust system to a larger diameter free flowing system

Horsepower improvements from 160-180 hp that require modifying the pump’s fuel delivery curves

  • Increased induction and air intake by using multiple throttle bodies or larger bore throttle body in addition to the modifications listed above.

Alpina Throttle Bodies

A word of caution about Tii engines It’s important to note that a different camshaft other than stock has proven to create more problems than it helps. Historically, BMW used the same camshaft lift and duration from the 1600 1 bbl Solex all the way to the 170hp 2002 turbo.

Would it be drivable?

There are many 2002′s on the road with engine performance modifications in the horsepower range you mentioned, but not using the base of the Tii fuel system to do it.

With different cam, head improvements, bore and displacement changes, stroke changes and dual side draft Weber 40s or 45s carbs instead. It’s possible to have a drivable car, and making the assumptions that how much fuel you consume is directly related to how often you keep the accelerator pedal on the floor :)

What would it cost?

As a rule of thumb,  as costs go, an engine with these kind of modifications could easily cost one half to twice as much as the cost of rebuilding the engine in stock condition.

Last update: 2007-01-03 21:26
Author: tiiregister

How to identify a 2002tii exhaust manifold

We are asked many times how to identify a 2002tii exhaust manifold. There seems to be several for sale which appear similar but are not.  For example:

What is the difference between the exhaust manifolds fitted to tii’s and standard 2002′s? Were the original castings the same or was there a difference in the casting? Also, have the manifolds changed; i.e., are new replacement manifolds the same as those originally fitted to tii’s? Currently, the tii exhaust manifold seems to be the only manifold available through Mobile Tradition (excluding the thermal reactor which is also available – for $2000!). What’s up with that? -Jerry

The good news is that adding the tii manifold to any BMW 2002 engine will improve the performance in terms of gas mileage and horsepower because of better flow.  The original manifolds, especially the 1975-1976 models were restrictive to meet early EPA pollution standards and eventually warp the head due to the extreme heat produced by them compared to the original design.

When you place the old style and any 2002tii manifolds side by side, it is easy to tell the differences. As the saying goes, a picture is worth 1,000 words.

Click the photo to see the full resolution photo.

Tii Exhaust - Click to view